The idea of color inkjet addressing is something that was kept
alive in the mail industry by several needs. First of all, we needed a
way to print full color, variable data on uneven or processed stock (for
example, booklets, stuffed envelopes, and coated paper). Second of all,
we needed something to keep up with the rest of production equipment...
something to fit inline with the mail equipment already being used. And
thirdly, we needed a way to do this on short runs, without spending an
incredible fortune on setup. To some, these might sound like impossible
dreams, but we've been hoping someone would step up to bat.
Until
now, most inline color printing was accomplished through laser printers
or digital presses. While these work, they don't come close to
accomplishing what a full color inkjet addressing system could do. Users
were limited to certain stocks, ink types, and even inline
configurations. But Konica-Minolta changed that when they developed
their new versatile printheads. They stepped to bat, and hit a solid
grand slam!
The Colourprint 144 can fit inline with other mail
equipment, will print on many different stocks (including uneven
pieces), keeps up with other mailing equipment, and is affordable to
buy, maintain, and run.
Versatility - This color
inkjet addressing system comes with variable-image software suitable for
most existing systems. You can produce images, barcodes, addresses, or
numbers on the fly using your current database. Customized versions of
the software are available for fixed image printing or monochrome
printing. You have control over everything from droplet size to
grayscale settings and even print resolution. Dual head units can
provide wide format printing (up to 288 mm wide).
Usability
- The ink bottles are stored separately and the ink is pumped to the
printheads, so you can replenish the ink without stopping production.
The printhead unit itself slides out, so it can be quickly cleaned or
maintained without pulling apart the production line.
Speed
- Because of the versatile nature of this inkjet addressing system, the
speeds can be maximized or minimized according to the print type and
quality. For 360x720 dpi full color, it will print up to 27 meters per
minute (89 fpm). For grayscale printing (higher quality) at 360x360 dpi,
it will print at 18 meters per minute (66 fpm). Monochrome prints at
360 dpi will fly through at 120 meters per minute (393 fpm).
Cost
- We tested the system on a full color run using UV ink. The graphics
we printed were in a 3x5 inch box, and the total cost came to about 8
cents per thousand pieces. This is outstanding for short-run jobs on
pieces with uneven stock... almost as cheap as monochrome! The cost for
the equipment itself begins around $100K.
Overall, the
Konica-Minolta color inkjet addressing system gets a solid two thumbs
up. It's the answer to what the mail industry has needed for a long
time, and we're glad to see it finally happening. Since they did so well
stepping up to bat this time, we asked Konica-Minolta to further their
development, and come up with a way to predict and print baseball
scores. While we're waiting for that, we'll take the Colourprint 144 and
be happy with it for now.